Edge telemetry that turned unplanned downtime into a forecast.
Vibration, current, and thermal signatures streamed into AMIGO AI for anomaly scoring.
Overview
Critical CNC and press lines failed without warning, costing $1.4M annually in lost output. Sanadi deployed AMIGO IIoT edge gateways streaming vibration, current, and thermal signatures into AMIGO AI for anomaly scoring.
Business challenges
What the customer was facing before Sanadi.
Unplanned downtime
Critical lines failed without warning — $1.4M annual lost output.
No condition data
No vibration, current, or thermal signature capture per machine.
Reactive maintenance only
Service happened after failure, not before it.
Scope of implementation
What Sanadi delivered.
Edge Gateways
Industrial gateways on each critical machine.
Sensor Suite
Vibration, current, and thermal sensors per asset.
AMIGO AI Scoring
Anomaly detection per failure mode.
Alerting
Lead-time alerts to maintenance crews.
Solution delivered
Edge-streamed telemetry
Continuous high-frequency data per machine — not periodic snapshots.
AI anomaly scoring
Per-mode models surface degradation patterns early.
Closed-loop alerting
Alerts routed to maintenance with 6+ hour lead time.
Measured results
Unplanned downtime −46%
Predictive intervention replaced reactive firefighting.
6+ hours early warning
Catches 9 of 10 failure modes well before failure.
OEE +11 points
Equipment effectiveness lifted from improved availability.
Stack & integrations
Outcome
IIoT plus AI turned unplanned downtime into a forecast — maintenance now operates on lead time, not after-the-fact recovery.
More case studies
Visitor, vehicle gate pass and incident management for Burj Khalifa & EMAAR Group.
An enterprise-grade visitor, contractor, vehicle and incident management platform deployed inside one of the world's most iconic properties.
15,000+ pallet UAE 3PL goes RFID — accuracy from 89% to 99.5%.
How a multi-customer UAE warehouse replaced manual cycle counts and barcoding with a six-module WMS and a full Zebra RFID stack.
From spreadsheets to a unified 7-module ERP across 5+ production units.
A 250-employee Indian industrial manufacturer replaces disconnected spreadsheets with a fully custom end-to-end ERP.
Ready to Build Your Enterprise Ecosystem?
Let us help you transform operations with AI, ERP, WMS, RFID, IIoT, and workforce intelligence platforms.