Enterprise Solution · Industrial Automation & Machine Vision
Every part. Every line. Every defect.
Seen, scored and traced.
Zebra-powered machine vision, AI visual inspection, industrial fixed scanning and connected-factory platforms — engineered, integrated and supported by Sanadi Technologies for discrete and process manufacturing.
Industrial Automation Overview
The connected, intelligent, inspected factory
Sanadi delivers a complete industrial automation stack — Zebra machine vision and fixed scanners, AI inspection models, traceability middleware and connected-factory dashboards — integrated with AMIGO MES, IIoT and Quality.
Machine vision at line speed
Zebra smart cameras and fixed scanners on every station — no missed parts.
AI visual inspection
Deep-learning defect models trained on your parts, deployed at the edge.
Connected factory
Vision, MES, IIoT and ERP on one stack — closed-loop quality and traceability.
Industries Served
Manufacturing
Discrete and process plants — assembly, fabrication, fill and pack lines.
Automotive
Body-in-white, powertrain, EV battery and Tier 1/2 component inspection.
Aerospace
Serialized part traceability, surface inspection and MRO compliance.
Electronics
PCB, semiconductor and SMT inspection with sub-mm tolerance.
FMCG
Date / lot / barcode verification and packaging integrity at line speed.
Pharmaceuticals
Serialization, label OCR and packaging verification for GxP compliance.
Logistics
Tunnel scanning, dimensioning and sortation accuracy at conveyor speed.
Zebra Machine Vision & Scanning Catalog
Zebra VS40 Smart Camera
Smart CameraCompact smart camera for entry-level vision — guided setup, edge AI ready.
Zebra VS70 Smart Camera
Smart CameraPerformance smart camera with high resolution and embedded AI inference.
Zebra VC80x Vehicle-Mount
Vehicle-MountIndustrial vehicle-mount terminal for forklifts and AMRs on the floor.
Zebra Aurora Vision Studio
Vision SoftwareUnified vision and AI tooling — design, train and deploy at the edge.
Zebra FS40 Fixed Scanner
Fixed ScannerCompact fixed industrial scanner for inline 1D/2D code verification.
Zebra FS70 Fixed Scanner
Fixed ScannerHigh-performance fixed scanner for high-speed conveyor and pack lines.
Zebra DS3600 / DS9908
Handheld ScannerIndustrial handheld barcode and 2D scanners for line-side verification.
Industrial Lighting & Optics
Vision PeripheralsEngineered lighting (ring, bar, dome) and optics tuned per application.
PLC / Robot Integration
AutomationEtherNet/IP, PROFINET and OPC-UA integration with Siemens, Rockwell and FANUC.
From feasibility to closed-loop quality
Feasibility
Application study, lighting design and Zebra camera selection per station.
Pilot
Pilot cell with AI model training on your defects and integration to MES.
Deploy
Line-side rollout, PLC / robot integration and operator HMIs.
Operate & retrain
MLOps, model retraining and SLA-backed managed inspection services.
AI inspection & analytics
Edge-deployed AI vision plus operational analytics powered by Sanadi and QuickQuery.ai.
Defect detection AI
Deep-learning models for cosmetic, dimensional and weld defects — trained on your parts.
OCR / OCV inspection
Date, lot, batch and label OCR/OCV with pharma-grade accuracy.
Packaging verification
Presence, fill, cap, seal and label-placement checks at line speed.
Production analytics
OEE, SPC and first-pass yield — broken down by line, shift, part and operator.
Solution architecture
Zebra & AMIGO ecosystem
Solutions & Applications
Machine Vision Solutions
Zebra smart cameras and Aurora Vision Studio on every critical station — measurement, presence, alignment and assembly verification at line speed.
- 100% inspection coverage
- Sub-mm accuracy
- PLC-integrated
AI-Powered Visual Inspection
Deep-learning models for cosmetic defects, scratches, weld quality and complex surface inspection — trained on your parts and deployed at the edge.
- -85% defect escape
- Trainable in days
- Edge inference
Industrial Fixed Scanning
Inline barcode, 2D code and DPM verification with Zebra FS40 / FS70 fixed scanners — sortation, routing and pack-line accuracy at conveyor speed.
- 99.9% read rate
- Conveyor-speed reads
- Zero mis-routes
Connected Factory Solutions
Vision, MES, IIoT and ERP unified — every machine, every station and every inspection on one platform with live dashboards on the floor.
- Single source of truth
- Live shop-floor KPIs
- Closed-loop control
Production Traceability
Serialized, lot and genealogy traceability across the line — every part linked to its inspection result, operator, batch and equipment.
- 100% genealogy
- Recall in minutes
- Audit-ready
Quality Inspection Automation
Automated in-process and final inspection with SPC, deviation workflows and CAPA — driven by vision, scanner and sensor data.
- Real-time SPC
- Automated CAPA
- First-pass yield ↑
Smart Manufacturing Solutions
Industry 4.0 stack — OEE, paperless work instructions, MES dispatch, AI inspection and predictive maintenance — engineered to outcomes.
- +18% OEE
- Paperless shop floor
- AI-optimized
Barcode & OCR Verification
1D / 2D barcode verification, OCR/OCV on dates, lots and labels — and packaging-integrity checks (presence, fill level, cap, seal) at line speed.
- 100% label verify
- Reg-grade OCR
- Zero mislabels
Factory automation dashboards
Machine vision cockpit
Live inspection rates, defect classes and station status.
AI defect analytics
Top defect classes, drift and model accuracy.
Production traceability
Genealogy and serialized part lookup.
Smart manufacturing OEE
OEE, downtime and quality by line and shift.
Case Studies
Frequently asked questions
Inspect every part, trace every batch, automate every line
Book a working session with our industrial automation practice — Zebra vision demos, AI inspection walkthrough and a roadmap tailored to your plant.